PCG - Pharma Cosmetic Group - pharmaceutics, cosmetics - Toll manufacturer 7 days a week   24 hours a day
Excelvision - subcontracting with passion
Toll manufacturer 7 days a week 24 hours a day
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Services

Full service focused, we are able to support all stages of your project leading it to its successful implementation.

From technical support and file development to the complete release of the finished product into its final packaging. Our production is operating 7 days a week, 24 hours a day.

Purchase and control of the raw materials

Weighing room
  • Limited access storage area.
  • 150 raw materials in stock.
  • Controls according to monographies.
  • Weighing in class C environment.

Formulation in tanks and reactors

  • Performed in class C.
  • According to GMP’s.
  • Batches from 50 to 2.500 liters.
Formulation in tanks

Sterilization processes

Sterilization processes
  • Bulk sterilization and aseptic filling .
  • Sterilizing filtration and aseptic filling.
  • Final post sterilization by autoclave.

Industrial development

  • Formula development :
    • Participation in the development of new products.
    • Reformulation of existing products.

  • Pilot batches :
    • Manufacturing process development.
    • Stability studies.

  • Process validation :
    • Pilot batches.
    • Industrial batches.

Development, validation and /or analytical methods transfer

  • More than 5000 references
  • Raw materials sourcing
  • Development
  • Purchasing
  • Control on receipt

Stability study according to ICH standards

  • Definition of requirements and procedures for storage conditions
  • Temperature and hydrometry monitoring : 5, 25, 30, 40°
  • Analysis
  • Report
Stability study according to ICH standards

Development, validation and /or analytical methods transfer

  • Protocol development
  • Feasibility study
  • Trials
  • Validation
  • Reporting

Manufacturing

Production selon BPF et standards
  • 7000m² with 1200 in sterile area.
  • 1200 references.
  • 9 aseptic filling lines.
  • 3 packaging lines.
  • 2 aluminium blister lines.

Storage

  • 8000 m² of storage in warehouses ( pallets ).
  • 250 pallets located in cold room at 4°C.
Storage on pallets in warehouses

Physical and chemical controls

Physical and chemical controls
Raw materials :
  • Impurities assay .




  • Finished products :
    • Stability study.
    • Impurities searching :
      • 7 HPLC, 1 CPG, 2 spectrophotometer UV, COT meter, rheometer …
Physical and chemical controls

Microbiological controls

Microbiological controls
  • Raw materials
  • Bioburden, endotoxin.
  • Finished product
  • Antibiotic, sterility test into half-suit isolator.
  • Environmental monitoring

Regulatory Affairs

  • Technical support and file development
  • Marketing Authorization file
  • Medical device dossier (CE mark)
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